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PCD (Polycrystalline Diamond) is a synthesized, extremely tough, intergroup mass of randomly orientated diamond particles in a metal matrix. It is produced by sintering together selected diamond particles at high pressure and temperature.
PCD may be cost effectively employed to machine the following broad range of materials:
| Work Piece | Cutting Speed (m/min) | Depth of Cut (mm) | Feed Rate (mm/rev) |
|---|---|---|---|
| Aluminum (5~8% Si) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
| Aluminum (8~12% Si) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
| Aluminum (14~18% Si) | 160~800 | 0.05~2.50 | 0.05~0.25 |
| Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
| Sintered Carbide | 15~25 | 0.05~0.60 | 0.10~0.20 |
| Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
| Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
| High Aluminum / Ceramics | 70~250 | 0.05~1.50 | 0.03~0.15 |
| Wood | 1000~2500 | 0.2~5.0 | 0.10~0.50 |
| Materials to be Processed | Products / Applications | |
|---|---|---|
| Nonferrous Metal | Aluminum, Aluminum Alloy | Piston, cylinder, wheel hub, transmission case, pump body, admission pipe and various shell parts for cars and motorcycles. |
| Tank body, shell and compressor parts for airplanes and electromechanical products. | ||
| Precision machinery parts for cameras, duplicators and metrical instruments. | ||
| Parts for pump body and oil press. | ||
| Copper, Copper Alloy | Axle, bearing bush, bearing and pump body for internal combustion engines and ships. | |
| Parts for various instruments, dynamo commutators, printed boards and electronic apparatus. | ||
| Bearing, bearing bush, valve and shell body. | ||
| Tungsten Carbide | Sinter such as valve seat and cylinder, and semi-finished sinter. | |
| Others | Various nonferrous metal parts such as magnesium and zinc. | |
| Nonmetal | Wood | Hardwood, artificial board, artificial abrasion resistant fiberboard. |
| Reinforced Plastic | Glass fiber and carbon fiber reinforced plastic. | |
| Rubber | Roller for paper and rubber ring. | |
| Graphite | Carbon rod. | |
| Ceramic | Sinter such as sealing ring and plunger piston, and semi-finished sinter. | |
We specialize in PCD (polycrystalline diamond) and PCBN (polycrystalline cubic boron nitride) tools.
Main Products: PCD insert, PCBN Inserts, PCBN & PCD Turning and Milling Tools, PCD woodworking cutter, Diamond Wire Drawing Die Blanks, Diamond Glass Scribing Wheel and axle.
We can manufacture custom tools in accordance with your engineering drawings or specific requirements, serving your needs from start to finish.